Luckily for me, I have not encountered many deck defects when buying my cards. Other than the occasional offset borders, I have found two deck with the cards outside of the flaps as you have mentioned above. I also, for no apparent reason, bought a Series 1800's deck where one card had a darker shade of red than the others. Was this color variation a misprint or intentional? I believe it was the King of Hearts, which was somewhat darker than its other companions.